Experience the future of BCF yarn production with Oerlikon Neumag’s groundbreaking BCF plant, setting new standards of productivity and efficiency in the carpet yarn industry.
In response to the evolving market demands, where over 70% of all BCF Carpet Yarns are now made from polyester, Oerlikon Neumag has pioneered innovations to master the entire carpet yarn production process.
The BCF S8, alongside the BCF S+ and Sytec One plants, offers a comprehensive product portfolio tailored to meet the diverse needs of customers.
The BCF S8 plant stands out for its high productivity and capability to elevate the product portfolio to new heights, enabling manufacturers to compete effectively in an ever-changing market landscape. To achieve this, Oerlikon Neumag has extended the straight yarn path from spinning into the draw field, enhancing the production process for improved efficiency and quality.
BCF S8
One of the key advantages of the BCF S8 plant lies in its ability to produce finer titers and more filaments per end, aligning with market trends and expanding the product offerings for manufacturers. With guaranteed capabilities of up to 700 filaments per end and fine titers of 2.5 dpf, the BCF S8 empowers manufacturers to meet evolving consumer preferences and market demands seamlessly.
Moreover, the BCF S8 plant delivers significant operational cost savings, essential in an industry characterized by intense competition and rising cost pressures. By offering higher production speeds than ever before, achieving system efficiency of 99%, and enabling higher throughputs of up to 15%, the BCF S8 ensures enhanced productivity and reduced operational expenses. Additionally, the plant facilitates energy savings of up to 5% per kilogram of yarn, contributing to both cost efficiency and sustainability.
The BCF S8 incorporates multiple innovations aimed at ensuring a more reliable process and higher product quality. From trendsetting human-machine interface (HMI) designs to smart process analytics and troubleshooting features, the BCF S8 is equipped with cutting-edge technology to streamline operations and enhance efficiency.
The intuitive, role-based operation of the HMI, combined with easy access to machine parameters and process analytics, empowers operators to optimize performance and maintain consistent quality standards.
In conclusion, Oerlikon Neumag’s BCF S8 plant represents a leap forward in BCF yarn production, offering unmatched productivity, efficiency, and quality. With its advanced capabilities and innovative features, the BCF S8 is poised to revolutionize the carpet yarn industry, enabling manufacturers to stay ahead of the curve and meet the evolving needs of the market effectively.
The S+: 3-end BCF machine
The S+ represents a cutting-edge 3-end BCF machine that seamlessly integrates the best features of the S5 and Sytec One technologies. With components such as godets, texturing, cooling drum, and winder inherited from the S5, and the addition of straight yarn spinning and spin-finish application via F-Jet from Sytec One, it offers unparalleled performance and versatility.
These proven components have been meticulously tested, developed, and optimized over the years to ensure reliability and efficiency.
Key benefits of the S+ include high production speed and capacity, making it ideal for demanding production environments. Its innovative design ensures high efficiency, leading to lower total investment costs and enhanced economic viability.
The three-end process is optimized for maximum productivity without compromising on quality, resulting in yarn of the highest standard in the market. With dependable components and high capacity, the S+ sets a new benchmark for BCF yarn production.
Sytec One
The revolutionary Sytec One technology represents a significant breakthrough in BCF production, offering unparalleled efficiency, versatility, and cost-effectiveness. With its one-end design, this innovative machine is optimized for demanding processes, allowing for the production of high-quality yarn from both standard and recycled polymer materials. The streamlined design not only ensures maximum capacity and speed but also significantly reduces manufacturing costs.
Key benefits of the Sytec One technology include the ability to handle demanding processes with ease, producing yarn with a high number of filaments and coarse yarn when needed. Its high-speed capabilities enable efficient production without compromising on quality, while its streamlined design makes troubleshooting easier than ever before. Moreover, the machine is optimized for recycling, allowing for the efficient use of recycled polymer materials.
Prepared for automation, the Sytec One technology sets a new standard in BCF production, offering unmatched efficiency and versatility for manufacturers in the textile industry.
