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Turn Shop-Floor Data into Higher Productivity and Stronger Margins

In today’s apparel and textile manufacturing environment, improving productivity, controlling costs and protecting margins requires more than traditional industrial engineering techniques. The cost of inaction can be significant, with hidden inefficiencies, lost capacity and margin leakage impacting profitability every day.


Read more: Digital Transformation in the Apparel Industry Is Advancing Faster Than Ever


AI-Powered Method Studies for Apparel Manufacturing

Coats Digital’s GSD RealMotion is an AI-powered solution that transforms shop-floor video into structured, GSD-coded method studies, helping manufacturers identify inefficiencies, improve methods and unlock productivity gains at scale.

Using AI, computer vision and the proven GSD methodology, GSD RealMotion replaces traditional stopwatch studies and manual analysis, enabling industrial engineers to assess operations faster and focus on continuous improvement.
With GSD RealMotion, manufacturers can:

  • Improve productivity and recover hidden capacity
  • Reduce margin leakage through more accurate costing
  • Identify value-added and non-value-added motions
  • Benchmark operations against GSD standards
  • Build a library of reusable engineering knowledge

Read more: Coats Digital Expands AI Capabilities to Turn Apparel Production Data into Real-Time Business Intelligence


Potential Productivity and Cost Benefits

Potential benefits include:

  • US$2M-US$3M in annual cost savings
  • 60,000 additional garments produced per year through recovered capacity*
  • 12,000 engineering hours saved annually*

Discover how GSD RealMotion can help turn shop-floor data into higher productivity and stronger margins.

 

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